TurnKey Solutions

       Linking multiple centerless grinders together to form a grinding line or automating individual grinders, our staff has many years of practical, hands-on experience in turnkey applications. It does not matter how simple or complex the project is, our staff knows how to get the job done. Allways Precision, Inc. specializes in designing and building TurnKey grinding systems including

 

  • Part Handling Systems for loading and moving parts to a primary machine for rough grinding and then to a second grinder for finish grinding

  • Automatic size control

  •  Integration with Contact Gaging or Laser Gaging Systems

  • CNC Controls

  • Coolant filtration systems

  • Operator training

  • Tooling

This TurnKey Solution increased production by 80% and removed two operators

An entirely different model machine was recommended to better suit this company's production needs. A Grinding company contacted us with a need to increase production of shafts ranging in diameter from 1/4 to 1 in. and 1-1/2 to 3 1/2 in long. Allways Precision, Inc. recommended a different model machine to increase production. In order to reduce downtime for their existing manufacturing, Allways Precision, Inc. rebuilt two centerless grinders from our own machine inventory. Their old machines were traded-in after the new grinding line was complete and running parts.

We built a TurnKey Centerless Grinder System  which included:

  • Loader

  • Entry Conveyor

  • API Certified Model 340-20 Twin-Grip Cincinnati Centerless Grinder upgraded with a 100hp. Grinding Wheel Motor (for rough grinding)

  • Automatic 2 Way Compensation

  • Gaging System Integrated with Compensation System

  • Exit Conveyor

  • API Certified Model 220-8 Twin-Grip Cincinnati Centerless Grinder (for finish grinding)

  • Filtration System

Loader

  • 36 in. vibratory feeder bowl

  • Parts fed onto conveyor

 

Gaging System

  • Contact style gage (optional laser gaging)

  • Provides feedback to Compensation System

 

Conveyors (Entry & Exit)

  • Belt driven 48 in. entry conveyor

  • Parts discharged into centerless grinder

  • 36 in. exit conveyor

 

Two Way Compensation System

  • Provides compensation resolution of 0.000010 in.

  • Fully integrated with Gaging System

  • Optional CNC compensation

 

Filtration System

  • 90 gallon per minute indexing magnetic filtration with 300 gallon tank

 

 

Allways Precision, Inc.

1801 N. Van Dyke Rd.

Plainfield, IL 60544

Phone: (815) 577-1600

Fax:(815) 577-7520 

email: sales@allwaysprecision.com

 

 

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